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Marantz 1152DC Integrated Amplifier Repair & Restoration

How’s this for a beautiful amplifier?! I recently repaired and restored this absolutely stunning Marantz 1152DC integrated amplifier, let’s take a look.

The Marantz 1152DC is an integrated amplifier from the upper middle of Marantz’s range in the late 1970’s. The 1152DC and others from this series are very collectible now, thanks to their unique looks, great sound and Marantz’s famous build quality. They were quite expensive but came with lots of great features and an excellent phono preamplifier.

Marantz 1152DC

This 1152DC was in almost perfect physical condition, but electrically it was a different story. She was donated to me by her generous original owner, in non-working condition. The unit had visited a well-known Perth electronics repairer at some point, and sadly, was worse off for it.

Marantz 1152DC

Marantz 1152DC Specifications

Courtesy of HiFi Engine

Power output: 76 watts per channel into 8Ω
Frequency response: 7Hz to 70kHz
Damping factor: 45
Input sensitivity: 1.8mV (MM), 180mV (line)
Signal-to-noise ratio: 78dB (MM), 91dB (line)
Output: 180mV (line), 1.5V (Pre out)
Semiconductors: 73 x transistors, 44 x diodes, 4 x FETs
Dimensions: 416 x 146 x 316mm
Weight: 14kg

You’ll find more about the Marantz 1152DC at Classic Audio.

Problems

The repairer who worked previously on this Marantz 1152DC is well-known for taking shortcuts. Rather than take the time to clean boards, replace transistors as matched pairs, find parts that actually match those originally installed etc, this guy replaced just the bare minimum with poor substitutes, ‘made’ resistors, left charcoal on boards etc. Sound familiar..?

This Marantz 1152DC wouldn’t power on and showed some obvious signs of damage. Rather than risk more damage, I decided to completely overhaul her, before selling her to a lucky new owner.

Initial Condition

I would describe this 1152DC as cosmetically very good, but electrically needing work.

Marantz 1152DC
Dirty, but otherwise pretty tidy.
Marantz 1152DC
Typical thermal paste and mica washer mess, but all original output devices. This is excellent news.
Marantz 1152DC
And lots of dust…
Marantz 1152DC
Marantz 1152DC
and flux…
Marantz 1152DC
Really? This is the best you could do..? Our creative technician ‘made’ these resistors, because they didn’t have the specified value in the correct power rating. It’s a kludge and should never be done for anything other than testing purposes. It would have been nice if they’d cleaned the board under the vaporised part too. Note the two pairs of transistors – these should be two pairs of TO-92L packaged devices. Here, only one in each pair is an original TO-92L device. Q 408 for example is meant to be a complementary TO-92L device, but instead is a completely different TO-126 device. This is terrible, a recipe for bad sound and circuit instability.

Restoration

I use a similar restoration process for most amplifiers and preamplifiers. I start with a careful inspection before removing all the boards and separating the functional blocks. Then I focus on restoring each board or block, before reassembly, lubrication, adjustment and testing.

Cleaning the Chassis

This part is relatively straightforward if it’s done right. Obviously, water and electronics can mix, but only when done in a very particular way. Drying is a critical part of the process! I use a regimen I’ve developed over many years now.

Marantz 1152DC
Marantz 1152DC
Marantz 1152DC
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This looks much better. With a clean chassis, I can at least now see what I’m really working with.
Marantz 1152DC
The 1152DC is essentially spotless now
Marantz 1152DC
After washing, the mess here is more obvious. Can you spot the three mismatched pairs of transistors? This 1152DC will never work properly like this, no amplifier would.
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Marantz 1152DC
Lots of heat-damaged capacitors. In a unit like this, with lots of smaller capacitors that show signs of heat stress, it’s good policy to replace all of them.
Marantz 1152DC
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Plenty of cheap, nasty flux from some past repair.
Marantz 1152DC
More stressed caps on the protection board.
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Work is needed. Let’s go.

Board Overhaul

As usual, I’ve used premium parts, including vintage resistors of the correct power rating, high-quality capacitors and NOS transistors that meet or exceed original specs. Output devices are factory original, contributing to the classic Marantz sound.

We will focus here mostly on the amplifier module.

Marantz 1152DC
A complete, original module. This tightly packed board will receive new capacitors and new thermal interfacing for the output transistors. Everything will be cleaned and tidied.
Marantz 1152DC
Access is straightforward, thanks to Marantz engineers.
Marantz 1152DC
Marantz 1152DC
The heatsink and transistors need cleaning to remove all traces of thermal grease. This is a good time to test output devices.
Marantz 1152DC
Marantz 1152DC
Time now to get to work on restoring this board.
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Plenty of wiring on the back of the board. Not sure if these are kludges or as designed, but it’s hard to imagine Marantz would choose to do this.
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Check out all the crusty old flux. You’d think that manufacturers would clean boards during manufacture, but in consumer-grade gear like this, they just don’t. I removed all this flux.
Marantz 1152DC
Like magic, here’s the finished board, complete will new caps.
Marantz 1152DC
Marantz 1152DC
High-spec Nichicons, 105 degree rated, low ESR.
Marantz 1152DC
Here I’ve installed some vintage tantalums that sound great and look the part. Marantz used plenty of tants in their gear, for sonic reasons.
Marantz 1152DC
You can actually see all the traces now! What a difference de-fluxing makes, this looks 100% better and makes future fault-finding easier too. I’m big on de-fluxing, but then you already know that…
Marantz 1152DC
Reassembled module.
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I’ve mounted all devices on silpads…
Marantz 1152DC
They provide a low-maintenance, stable thermal interface.
Marantz 1152DC
They also make things much cleaner and neater.
Marantz 1152DC
Marantz 1152DC
Fixing the burned board you saw previously. Note the super-premium Beyschlag metal film resistors and Vishay capacitors. These parts are expensive, but this is the right way to do the job.
Marantz 1152DC
Here it is, cleaned and with matched replacement transistors and new caps installed.
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Here are the parts I replaced in this restoration.

Results

I’m pleased to report that this overhauled 1152DC sounds great. Switches and controls are completely silent and the amplifier has a lovely warm sound you’d expect from a gorgeous vintage piece like this. Everything works as it should and, whilst I’d love to keep it, she needs a new home where she will become the centrepiece of a great vintage hi-fi system.

Since completing the restoration, I advertised this beautiful 1152DC for sale. She now has a new home in sunny Queensland!

Marantz 1152DC
Marantz 1152DC
Lots of sharp edges on these older Marantz components, but the styling is just classic.
Marantz 1152DC
Plenty of slider-style potentiometers that Marantz and consumers seem to love!
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I’ve never really known what a ‘console’ amplifier is, perhaps someone else knows..?!
Marantz 1152DC
What a lovely amplifier. They certainly don’t make ’em like this anymore!

If you would like me to look at your classic Marantz equipment, don’t hesitate to get in touch.

10 thoughts on “Marantz 1152DC Integrated Amplifier Repair & Restoration”

  1. I realy like reading and also following you with your avesome work on this lovely gear. Best regards from Slovenia.. Zoran

    1. Thanks very much Zoran, that’s very kind of you and I’m glad you are enjoying these articles. Lots more of them coming up!

  2. Another great look into proper restoration of some beautiful, classic vintage HiFi equipment.

    I always enjoy the journey you take us on with these blog reports and indeed the excellent photos that accompany it.

  3. I am the former owner of this amplifier which I bought new in 1978. It served me well for decades with a pair of Monitor Audio MA5 British-made bookshelf speakers. I’m very happy that this beautifully restored piece has found a new home, rather than ending up at the tip.

    1. Hi Todd, thanks so much for commenting. This is the unit you gave me, correct? Sorry it took me so long to write up this restoration, and thanks again for your generous donation. I believe she is happy in her new home. I’ve just finished another 1152DC restoration and repair. That article will follow, as soon as I get a chance to write it!

  4. Yes Mike, this is the 1152DC I used for 30 years. I ended up donating it as I was unlikely to use it after the restoration. You did a very impressive job of restoring the unit to its former glory and I’m happy that someone else is now enjoying it.

    1. Well thanks again Todd, much appreciated and don’t hesitate to let me know if there’s anything audio-wise I can assist you with.

    1. Hi Chas, I use a process I’ve developed, based on cleaning test and measurement equipment. It varies depending on the type of board and contamination, but I generally don’t use dawn or other detergents these days as I don’t find them to work very well. One must be especially careful where water and electronics are involved, so I don’t encourage most people to do this type of thing at home.

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