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Stunning Nakamichi 670ZX Cassette Deck Repair

Join me as I repair and service a beautiful and iconic Nakamichi 670ZX cassette deck.

The stand-out point to mention here is that this work took place over six years. That’s right, six bloody years! This is absolutely ridiculous and only acceptable because it happens to be MY Nakamichi 670ZX, part of a collection that includes the incredible Pioneer CT-F1250 I repaired recently and my gorgeous Pioneer CT-A9X. Welcome back and season’s greetings!

Pioneer CT-F1250
Pioneer CT-A9X
My Pioneers. The CT-A9X has the smoothest, quietest mechanism of any deck I’ve owned or worked on.

I wanted to include a couple of cassette deck articles this year for variety’s sake. Some may wonder why I even have cassette decks or write about them in 2024, legitimate ponderance, for sure. Part of me says “I don’t know” but it’s a bit like playing records or owning a mechanical wristwatch. It comes down to the pleasure of repairing and owning beautiful pieces of equipment like these that will never be made again, and the satisfaction of playing tapes with them.

By the way, I’m not a Nakamichi specialist in terms of offering overhauls on decks like my 670ZX, commercially. I’m a lover and owner of classic cassette decks and I do still offer standard service for machines like the 670, however. I occasionally overhaul decks like this Pioneer CT-A7 but I do so sparingly, knowing few others do this type of work any more. This article is more about sharing an interesting story and perhaps a little cassette deck inspiration 🙂

Background

That I finished this job in December of 2024 when I acquired this deck in late 2017 is a perfect example of how our own equipment is often last in line. There is always so much else to do when running a business and I’m sure others can relate to this. I have many other pieces like this to attend to, my Kenwood L-07DII is another example…

Nakamichi 670ZX
January 2018 and my excitement to get stuck into this deck over my Xmas break from customer work leads us to this pic. There might be others, but this was the earliest I could find.

Anyway, I was contacted back in 2017 by a gentleman who told me he had a collection of electronics, parts and equipment he wanted to offload and wondered if I would like to make an offer on it. I got together with my friend Jason (The Speaker Doctor) and we drove over for a look.

The guy had a ton of stuff including this almost pristine but broken Nakamichi 670ZX and some other stuff including broken power supplies and a Lenco turntable. I made an offer to take the lot, which he accepted. I started working on the 670ZX in January of 2018, in my original workshop, so you’ll see some old images from before I set up my big second workshop.

I got lots done initially, including replacing rear belts and idler tyre, overhauling and lubricating the entire mech, fixing stuck meters etc. What stopped me though, and one reason I generally don’t overhaul customer Nakamichi cassette decks was the pain of having to remove and service the seized pinch roller assemblies, one of many issues that can be lurking in decks like this.

After completing everything else, realising the pinch rollers were seized on their pivots as they often are, and knowing the time needed for further disassembly and resolution, I put everything in a box and left it until October of 2024, when I finally pulled it all out again intending to finish the job. That brings us to December 2024, and I finally have finished this epic repair. Thank goodness!

Features

Nakamichi cassette decks generally need no introduction. This iconic Japanese manufacturer made a range of ground-breaking machines over the years, some better than others, but most very lovable in their own way. This 670ZX was a fairly serious ‘Nak’ back in the day, with three discrete heads, variable record-head azimuth, trimmable bias, level and EQ for all tape types, and a lovely smooth mechanism, albeit with a bit too much plastic for my liking.

The 670X was a midrange machine for Nakamichi, but that was far above even the highest-level offerings from many other manufacturers. It perhaps lacked a few features found on other machines, but that said, like the other three head Naks, this deck has features that allow it to make superb recordings and extract the most from cassette tapes. That’s why people spent the huge amounts of money needed to acquire decks like these.

I perhaps have a slightly different perspective on Naks. Some imagine that all Naks are incredible, but the 4xx and 5xx series for example are some of my least favourite cassette decks. What really sets the better Nakmichi decks apart though is how they sound and this is why many folks are still drawn to them, myself included.

Forget the somewhat over-rated Dragon, the only one many seem to remember. The 670ZX, 682ZX, 1000ZXL, ZX-7, ZX-9 and CR-7, amongst others, are some of the finest sounding and performing decks ever made. I owned a ZX-7 years ago but sold it. That was clearly a mistake!

Nakamichi ZX-7
I once owned one of these and sold it. WHY……?!
Nakamichi 682ZX
The next step up from my Nakamichi 670ZX is this 682ZX I repaired for a customer in 2022. This beautiful deck features Dolby C noise reduction and stunning blue VFD meters but suffers from some capacitor issues. Both 6xx series machines ditch the diabolical cable eject mechanism that always fails on the 4xx and 5xx machines. Sadly, the pinch roller pivots seize on all of them and there is often such a large combination of work needed that it becomes not viable.

Other cassette decks are easier to work on, less prone to 6-year-break-inducing pinch-roller seizure and idler tyre issues and have more robust head designs. Still, the pressure-pad-lifting, dual-capstan, discrete three-head Nakamichi designs really do extract the max from cassette tapes.

Nakamichi 670ZX Specifications

Adapted from and courtesy of HiFi Engine

Type: 3-head, single compact cassette deck

Track System: 4-track, 2-channel stereo

Tape Speed: 4.75 cm/s

Heads: 1 x record, 1 x playback, 1 x erase

Tape Type: type I, type II (CrO2), type IV (Metal)

Noise Reduction: Dolby B

Frequency Response: 10Hz to 22kHz  (Metal tape)

Signal to Noise Ratio: 66dB  (Dolby B)

Wow and Flutter: 0.04%

Total Harmonic Distortion: 0.8%

Input: 50mV (line)

Output: 1V (line)

Dimensions: 482 x 143 x 340mm

Weight: 9kg

Accessories: optional remote control

Year: 1979

Service & Repair

I’ve probably bored you to death with the history so I’ll keep further details reasonably brief and mostly visual. In a nutshell, repair and service on this Nakamichi 670ZX occurred in three stages:

  • Mech disassembly, service, rear belts and idler replacement (2018)
  • Seized meter removal and service (2018, 2024)
  • Pinch roller removal, service, front belts replacement, transport shut-off lamp replacement, reassembly (2024)

Let’s go!

Initial Work in 2018

Nakamichi 670ZX
A nice view of the internal layout, wiring etc. This is a four-motor design, with a reel motor, capstan motor, mech motor and inside the black box, a record head azimuth adjustment motor. That’s a lot of motors! The motorised head azimuth adjustment better Naks used is an insane feature and sets them apart.
Nakamichi 670ZX
A closer view of the standard mech Nakamichi used with some small variations across a range of machines.
Nakamichi 670ZX
The mech removed for service. Remember, we are still in 2018!
Nakamichi 670ZX
Close-up of the azimuth adjustment assembly and motor.
Nakamichi 670ZX
Time to split the mech and clean away the old grease, re-lube capstans, cams, bearings etc.
Nakamichi 670ZX
I can only emphasise the large number of ‘Jesus’ clips, springs, almost invisible shims and washers, etc. Simply don’t ever take this on unless you are good with such small parts and have spares just in case.
Nakamichi 670ZX
Cams, gears, pulleys, clips. All need to be disassembled, cleaned and lubed if the job is to be done properly.
Nakamichi 670ZX
Idlers are always a problem on machines using these mechs and here I’ve removed the assembly to fit a new tyre. There are two sizes. These hubs also need to be removed, lubed and reinstalled.
Nakamichi 670ZX
Pretty sure my deck needed the tyre on the right…
Nakamichi 670ZX
Detail showing removed hub and shaft.
Nakamichi 670ZX
Hubs and hub drive service complete. I very lightly dressed the surface of the brass idler drive.
Nakamichi 670ZX
A variety of premium belts, oils, greases, tools, plus clips, springs etc. Welcome to the world of cassette deck service. Here, the capstans are removed for inspection, cleaning and lubrication. Both have adjustable end-float and I re-set these clearances too.
Nakamichi 670ZX
Time now (still 2018) to address those sticky meter needles, a common problem. I must point out that this really is getting into the weeds a little and is precision work. Fragile moving coil meters like these are very easily damaged or broken. They were considered non-serviceable items but given that so many meters like these are still in use and in need of ‘help’, we need to be able to service them.
Nakamichi 670ZX
The meter module removed from the deck and opened, for adjustment. I had to adjust the right-hand meter in this instance. Later, in December 2024, I had to repeat the process and adjust the left meter later, as you’ll see.

At this point back in 2018 I stopped and got busy again with a whole new series of customer jobs for the new year. It took me more than six years to come back to this job but I’m glad I did. Let’s continue.

2024 Continuation

Nakamichi 670ZX
October 2024, and the benefits of careful storage mean that not a single screw was lost in six years. I work on gear where people have lost most of the screws after six minutes! Let’s continue and finish this job.
Nakamichi 670ZX
Owning a copy of the factory service manual certainly helps. Thanks, Jason for this most useful gift!
Nakamichi 670ZX
Specifically, I need to get into the front of this mech and remove the seized pinch roller assemblies.
Nakamichi 670ZX
The head block is removed to reveal pinch rollers. The one on the left had backed right out, but it was the stainless steel shaft that had come out of the mech. I like to remove these shafts completely anyway, and it’s safe to do so, as long as a few precautions are followed. It actually makes the service of these bits easier in my opinion.
Nakamichi 670ZX
Pinch rollers removed, springs detached etc. Now the rollers have to be removed from their pivot shafts. I’ve devised a method for this that works well and protects all of the parts involved.
Nakamichi 670ZX
Pinch roller assembly close-up. The seized shaft extends back from the nylon height adjuster. Getting these pinch rollers off their pivot shafts can be troublesome but once off, everything can be cleaned and carefully re-lubed.
Nakamichi 670ZX
The pinch roller assemblies with now freely moving pivot shafts. These can now be lubricated with a light synthetic grease and reinstalled into the mech, heights checked and adjusted where necessary.
Nakamichi 670ZX
This is an interesting part of the Nakamichi mech. A small ‘grain-o-wheat’ lamp shines through an aperture wheel to tell the deck whether the tape is not moving. This is used to stop the deck when the tape stops moving. These lamps can fail and so I replaced this one for good measure, not wanting to have to pull all this apart again in a few months when it inevitably did fail!
Nakamichi 670ZX
I keep a few of these in stock.
Nakamichi 670ZX
New lamp ready for soldering…
Nakamichi 670ZX
And now, installed. I also replaced the front belts before this and cleaned/lubed various other bits including the variable azimuth drive.
Nakamichi 670ZX
The last mechanical job, and working on the left-channel meter in December 2024. I’ve moved the lamp to allow better access to the movement. A small amount of solvent softens the glue and allows for easier adjustment, with a fine, precision jewellers screwdriver of the type used to set the movement when it was made. One slip here and your meter is kaput, so just don’t do this unless you know you can.

And that, my friends, is this job completed. As time allows, a full electronic adjustment will follow.

Results

Well, what an epic and albeit extended repair this was, but well worth it as I’m sure you’ll agree. This lovely old Nakamichi 670ZX now runs perfectly once again and sounds fantastic. When I can be bothered, I’ll complete an electronic calibration, but for now, this one will go back into my collection.

Nakamichi 670ZX
A beautiful thing, my resurrected Nakamichi 670ZX, and so black and stealthy, it’s almost hard to photograph! How much more black could this be..? As Nigel from Spinal Tap said: “None, none more black.”
It’s still hard to describe just how good this movie is.

I do offer general service of Nakamichi cassette decks, but I want to reiterate that the deepest service work you see here is unfortunately not something I have the time or energy to offer as a general rule. I find that the amplifier and turntable work I do is more than enough to keep me busy without adding major cassette deck overhauls into the mix.

Nakamichi 670ZX
There’s something about the design and weight of these old cassette decks that I find mesmerising. The moving coil meters are a nice touch.
Nakamichi 670ZX
For me, the styling of these older Naks is also preferable to the newer ones including the last CR and DR models. To each their own though and they are all beautiful.
Nakamichi 670ZX
In terms of meters, you’re either a needles guy, an LED guy or a VFD guy. I’m an LED guy. Which are you?
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Once again, thank you for visiting and I’ll see you again before Xmas!


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6 thoughts on “Stunning Nakamichi 670ZX Cassette Deck Repair”

  1. Another 11/10 presentation Mike.

    How many man hours would have gone into making these decks?

    My wife owned a BX-2 I think it was years ago. It was left with a repairer because the cost to repair it was high at a time when CDs were the future. A bit like SACD players now with the advent of streaming in HD?

    I bought a Nakamich item a number of years back not appreciating that the original company went into liquidation. It was made in Malaysia.

    Good to see you ‘back on deck’.

    “All hands on deck” as they say in the NZ navy.

    Merry Xmas

    1. Hi Steve, thanks for your thoughts and Merry Christmas! I agree, these things were intricate to construct and the high manufacturing costs were partly responsible for the failure of many of these iconic brands. Nakamichi is still around in name only, owned by Chinese interests.

  2. I Have a 1985 Nakamichi Dragon in France, which only gets used a few times a year,
    because I also live in Florida. (And also because my Quad speakers don’t work now.)
    In the last few years, I’ve noticed that when I turn it on, put a tape in, press the play button, nothing starts moving. But if I just leave it turned on for an hour, then it works.
    Oddly, I seem to remember that the same thing happens with the Dolby adjustment.

    My “Womanfolk” looked at me as if I was stupid, and sarcastically said in a smug way,
    “Well dummy, what do you expect? You convinced me that it would be a great life to
    move up here to your homemade high alpine hut at 13,000 feet, and you nearly broke
    my back by getting me to carry that contraption up here from the lower Hamlet!”

    In my best scientific voice, I told her “Heck, the only trouble is that it’s 20° below zero!
    How many times have I told you that if my faithful mule Molisa and Willy the goat stayed in the hut with us, that would bring the temperature up darn close to zero!!”
    But noooo. She said that the animals would mask the smell of her French perfume!!
    Jack R. Dec.10 2024

  3. Thanks Mike for a very interesting and informative article on your Nak deck. I own two Nak decks, a ZX-7 and the Dragon. Must admit to not using them much these days, the Dragon has a problem with one drive belt but both sound great. Do you know of anyone who does work on them ?
    Cheers, Ross

    1. Hi Ross, thank you, and two lovely decks you have there! I do provide standard services on Naks like the ZX-7, but if are you talking about mechanism-out work on a Dragon, try my friend Jason @ The Speaker Doctor.

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