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Fabled Sansui AU-20000 Amplifier Resurrection

Join me as we look at an amplifier I’ve been meaning to write about for years – the incredible Sansui AU-20000.

Welcome back, folks, and my apologies for taking so long to write a proper article about the Sansui AU-20000. I’ve worked on a few of these incredible amplifiers over the years, INCLUDING one I co-own with the Speaker Doctor! Time to rectify that. Also, time to fix my AU-20000, but that will have to wait a little longer…

These large, complex amplifiers typically need complex repair strategies and that means lots of work, photos, and long, involved articles that I find hard to create, being so busy. To give you an idea, it took me the entire day to put this 3000-word article together and that means no repairs, consults or money earned for that whole day. The day after writing this, I’m so tired I can’t do much either, so it often takes out more than a day!

I enjoy sharing these stories though and I’ve just repaired this stunning and incredibly rare AU-20000, so last in, first out as they say! That added bonus here is that this is probably the best condition AU-20000 I’ve seen, so it’s a perfect candidate for this story.

Sansui AU-20000
The Sansui AU-20000, as she came to me. There’s a lot of dirt and grime here if you look closely. Oh, and it’s broken, so there’s that!

Features

The Sansui AU-20000 forms part of a range of equipment I’ve worked on and written about over the years including the Sansui AU-4900, AU-9900, AU-11000, BA-5000, etc. The Sansui AU-20000 is Sansui’s finest integrated amplifier from their golden era of manufacturing and some would argue the best integrated Sansui ever made.

The only other Sansui integrated that competes with the AU-20000 is the Sansui AU-X1/AU-X11. That’s another beast that I need to write about properly and will, soon because I completely resurrected an AU-X1 for my hardest-core Sansui collector, ‘Sansui Rob’! I reckon the AU-X1 sounds better than the 20000, but I prefer the construction and serviceability of the AU-20000. They are both incredible amplifiers though, equipment that would cost north of $10,000 AUD if there was anything like them available new.

The Sansui AU-20000 is an integrated stereo amplifier delivering a continuous 170 watts, minimum RMS, per channel into 8 ohms, with no more than 0.05 % total harmonic distortion. It is an extremely solidly built model and utilises high-quality parts throughout including superb switches, potentiometers, filter capacitors and output devices.

Sansui AU-20000
I think it’s self-evident just looking with the lid removed that people who’ve not cared a great deal have been in here. Sansui has thoughtfully included a block diagram for us, though!

Like other statement integrated amplifiers from this era, the AU-20000 contains a high-performance MM phono preamp, headphone amplifier, tape circuits, tone controls, muting and in this case, gorgeous moving coil power meters. The AU-20000 also contains triple protection circuits covering over-temperature, DC asymmetry and outside area of safe operation (ASO) detection.

The AU-20000 features differential amps at the initial stages, yielding an improved dynamic response, for an extremely accurate RIAA equalisation curve. Selectable phono sensitivity/impedance and a versatile tape monitor circuit make the AU20000 flexible and capable of handling a variety of recording and playback scenarios.

These are high-speed class AB amplifiers with bipolar output devices, a common design architecture at the time. The AU-20000 was also part of a Japanese manufacturer push to create statement pieces and Sansui did this better than most in my opinion. The only thing lacking here is MC capability on the phono preamp but that’s OK, you can add a killer step-up transformer instead.

Sansui AU-20000 Specifications

Courtesy of HiFi Engine

Power output: 170 watts per channel into 8Ω (stereo)

Frequency response: 10Hz to 50kHz

Total harmonic distortion: 0.05%

Damping factor: 80

Input sensitivity: 3mV (MM), 130mV (DIN), 130mV (line)

Signal-to-noise ratio: 70dB (MM), 80dB (DIN), 80dB (line)

Channel separation: 55dB (MM), 60dB (line)

Output: 130mV (line), 30mV (DIN), 0.7V (Pre out)

Speaker load impedance: 4Ω to 16Ω

Dimensions: 460 x 178 x 400mm

Weight: 23.6kg

Year: 1976

Issues & ‘Recappers’

Like many of the complex jobs I work on, this amplifier had been elsewhere before I got to work on it, not surprising given its age. There are a few recappers here in WA and this AU-20000 unfortunately visited one of the worst of them before coming to me. This business features prominently in the Hall of Shame and just lost a significant court case here in Perth for ruining an owner’s valuable hi-fi equipment, earlier this year.

The owner of the AU-20000 has been a customer of mine from the early days, so why did this irreplaceable amplifier go elsewhere before I saw it? Because I was fully booked when the customer wanted it looked at. I understand that waiting can be a problem, but this Sansui AU-20000 repair perfectly illustrates why waiting for someone you trust is a very good idea. Everything I’ve ever said about the right approach and the right people being so important is encapsulated in this and many other similar examples.

These days, I generally reject equipment that has been to the usual recappers, including the individual who worked on this one, (here’s why) so please don’t be offended if I decline to help with a piece of equipment. In some cases though, where the stakes are higher like with this ultra-rare AU-20000 and for customers like Shaughan who I know won’t hassle me to get the work done, I am happy to make an exception.

Sansui AU-20000
You can see some poorly installed new capacitors in this shot, on the tone board, front left. Paradoxically, the more important line buffer and phono preamps have been completely ignored and the amplifier module with the problem has been butchered. The tone board is the least important board we can see here. This sort of thing is sadly quite common and indicative of the previous folks who’d looked at this one being a bit lost.

This amplifier went for repair with issues and came back with a bunch of new capacitors, many original dead capacitors in harder-to-reach places, and failed shortly thereafter, never again coming out of protection until I repaired her, in September 2024.

On this point, and something I always mention because it is very important to understand: recapping rarely solves much or even comes close to the totality of work needed on an amplifier like this, yet many think this is all that needs to be done.

Remember, this AU-20000 had been recapped (sort of) and yet it was completely broken and unusable. Recapping may be part of bigger-picture remedial work, but in essence, it’s like replacing the brake pads on an old car – worth doing if done well, but only a small fraction of what likely needs to be done.

On the other hand, poorly recapping something like a Sansui AU-20000, and introducing low-quality contact cleaners, damaged pads and traces, and the other gremlins so often seen when recappers get hold of gear like this guarantees to introduce a bunch of problems that were not there originally.

I cannot overstate the significance of this one point and if it’s all you take away from this article, I’d be happy with that. Poor work as we see here means you’ll have the original unsolved issues, plus a bunch of new issues on top of that. This is exactly what happened in this case.

Key issues with this Sansui AU-20000 included:

  • Amplifier not coming out of protection
  • Various DC faults caused by bad caps and leaky/noisy transistors
  • A circuit integrity fault in one of the amplifier modules
  • Mismatched, non-complementary output devices in that module
  • Heavily contaminated and noisy volume potentiometer, card-edge connectors etc

Repair

Sorting out the issues with this Sansui AU-20000 follows a path similar to that which I follow in all such cases: clean the amplifier, remove, examine and rectify issues with all boards and troubleshoot any remaining issues, once all the basic maintenance is complete.

I was able to resolve a bunch of dead capacitor, polychloroprene glue and dirty connector issues fairly quickly. The protection fault and leaky semiconductor faults took longer to resolve, but we did, resolving all issues with this stunning piece of hi-fi history. Let’s go!

Sansui AU-20000
Covers removed, it’s now a case of working through each module iteratively.
Sansui AU-20000
From the bottom, we can see the all-important power supply and protection circuit, and we gain access to amplifier module fasteners, some of which had been lost by previous repairers. I’ll never understand this thing about losing screws. If you put them in containers, you simply cannot lose them, it’s not possible.
Sansui AU-20000
I’m not going to bore everyone to death with a blow-by-blow run-through of each board, but this is F-2508, a power supply/regulator board, and critically important. It has been recapped but problematic diode packages have been left in place along with a ton of polychloroprene glue that can and should be removed.
Sansui AU-20000
These are the equally important, more important actually, F-2507 driver boards. Problem diodes and bad glue remain, along with some burned current limit resistors. Why leave burnt resistors in place? Who knows, but all must go.
Sansui AU-20000
This gives you a clearer view of what I’m referring to on this driver board. The parts the recapper has installed are fine, good choices actually and possibly/probably informed by ’emulation’ of my work that I make publicly available. But it’s the stuff that’s not been done that’s the problem. I understand the irony of helping competitors with articles like this but copying and creating are two very different things. Anyway, this is the board before…
Sansui AU-20000
And after.
Sansui AU-20000
Here, I’ve reworked and resolved the issues with these boards, replacing diodes, checking parts and removing corrosive glue.
Sansui AU-20000
Most of the original capacitors remained on this buffer board so whilst I was there, I replaced those with premium Nichicon Muse, Kemet, etc. I later went back and replaced some problematic small signal transistors as well.
Sansui AU-20000
The all-important bottom side of boards like these is so often neglected but not with equipment that comes here. You could eat off this now. Is being able to eat off a circuit board important..? Sadly, no, but cleanliness and good connections, especially in low-current, high-impedance areas are critically important.
Sansui AU-20000
Time to get more serious and remove/inspect/repair the AU-20000 main amplifier modules.
Sansui AU-20000
Thanks to some good design, these come out easily. Pulling them apart is harder though. Classic Toshiba 2SB554/2SD424 devices are visible here, these are specified as original parts.
Sansui AU-20000
I remove and test each device in jobs like this. This module looks good.
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This module, however, looks much worse. Note the non-matching Toshiba devices, the 2SD425 being the odd one out here. What a grotty-looking module too. This one has been handled by folks who have no pride in their work or care about how things should be done. “It’s a transistor, it will do.”
Sansui AU-20000
What’s wrong on this side..? Well, apart from having been put back in the amplifier looking like this which is a disgrace, these are not complementary devices. This channel will always sound worse and exhibit higher distortion, irrespective of any other faults or perfect set-up. I’ve explained complementary devices many times, but what you see here is like having two different brands and sizes of tyres on your car. This should never happen and must be corrected. The recapper who did this does this all the time. He also uses thermal paste on silicone thermal pads all the time. That’s like putting glue on a stamp. Don’t do that.
Sansui AU-20000
I cleaned and tested these devices and because they were OK, removed the unnecessary thermal paste and temporarily reinstalled the module for further testing. That testing led me to the conclusion that this module was the source of the residual protection issue, so out it comes again…
Sansui AU-20000
I washed and disassembled this module to gain access to some previously badly soldered wiring, some of which had to be replaced. Vias and all other connections needed careful attention.
Sansui AU-20000
The red wire is the one I replaced, using the correct gauge and terminated as per factory wiring. These inter-board connections and stand-offs are critically important and usually need attention. Everything here was loose, dirty, needing TLC.
Sansui AU-20000
New premium, hand-matched output devices on new, premium silicone thermal pads. These devices are much more robust than the original devices and I often use them in equipment like this. Their labels are obscured here, my apologies to readers, but it just gives me some protection from the copycats who watch, learn and then take customers!
Sansui AU-20000
Again, hand-matched complementary output devices and premium thermal pads.
Sansui AU-20000
I did a little work here on the protection board as well. I replaced a few capacitors and more importantly, repaired some loose board-mounted connectors including the ones you can see marked 24, 25, 26 and 27. This is a before shot, but I can’t find an after image.
Sansui AU-20000
This Sansui AU-20000 needed some front-panel attention too, including a complete knob and toggle deep-clean, some attention to the tone subassembly you see hanging here and the meter lenses needed to be re-adhered to the front panel. Only this level of disassembly allows for this level of deep cleaning and remedial work.
Sansui AU-20000
Before, note the missing lenses…
Sansui AU-20000
After! The lenses still missing and about to be glued back in place, but you can see how much better this front panel now looks.
Sansui AU-20000
Knobs, toggles and meter bezels after deep cleaning 🙂
Sansui AU-20000
The critically important F-2501 phono preamp board. Note the full suite of original capacitors in this ‘overhauled’ amplifier. This harder-to-access board has been completely ignored by the previous repairer. Perhaps he’ll see this and know to look at it next time.
Sansui AU-20000
Not only that but some problematic small signal transistors on this board cause leakage issues.
Sansui AU-20000
Premium Nichicon Muse replacement capacitors are now installed here on F-2501, and troublesome small signal transistors have been replaced with precision, hand-matched new devices.
Sansui AU-20000
Likewise here on F-2505, the buffer amp, I’ve now replaced leaky/noisy small-signal transistors, just because I wanted the quietest, mostly stable results for my customer.
Sansui AU-20000
The important high-voltage rail bypass caps near the reg/driver boards were completely dead. These new Panasonic high-temperature parts replaced them.
Sansui AU-20000
Finally nearing the end and some nice new lighting for this old girl…
Sansui AU-20000
And voila!
Sansui AU-20000
No time is spared here on the all-important adjustment phase because this is how we assess the health of the amplifier.
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Here, I’m making the four separate meter adjustments which are quite fiddly and rarely set correctly.
Sansui AU-20000
The parts I removed/replaced from this AU-20000. I could have replaced many more, but I’m always considering the bang/buck equation and I generally stop once everything is working perfectly.
Sansui AU-20000
And some miscellaneous other stuff.
Sansui AU-20000
Compare this to the first shot of the AU-20000 open and you’ll see she looks quite different.
Sansui AU-20000
Just about to close her up and complete this wonderful Sansui AU-20000 resurrection.
Sansui AU-20000

Results

WOW! I was almost as happy with the result here as the owner of this stunning Sansui AU-20000 is I think! I have to give a shout-out to Shaughan, her owner, for his patience with this job which has been with me since January. I’ve had people leave AU-20000s with me before, knowing I might not be able to look at them for a couple of months, only to collect them again, wasting everyone’s time. Shaughan is not one of those customers! For anyone reading this and contemplating such silliness, know that I now charge for that wasted time.

Sansui AU-20000
What a stunner, this Sansui AU-20000 lives on, much to the joy of her owner.

Repairing amplifiers like this is not only a technical challenge for me but also a way of demonstrating what can be achieved with the right approach. This sort of work showcases what we do in many ways, so it’s a story worth telling. I love equipment like this and fixing it is a labour of love for me. Just keep in mind that all good work takes time, the busy workload is there for a reason.

There is still more that could be done with this lovely AU-20000, but her owner is going to enjoy her for a while and let me know if he’d like additional work done to further improve performance. In terms of advice regarding buying an AU-20000, if you are considering one, and some certainly should, just be sure to have it professionally inspected before or after purchase.

Repairing equipment like this requires a specific approach and at 50 years of age, all Sansui AU-20000s need a range of remedial work to bring them back to really good working condition. I often say that buying a vintage piece like this is like buying an old car or motorcycle. Work will be needed and it will not be the sort of work everyone can do. No big deal, just useful information to have.

Sansui AU-20000

Sonically, this Sansui AU-20000 sings. These are muscular-sounding amplifiers, but also beautifully smooth and resolving, with silky controls and those beautiful VU meters to keep you interested for hours. Most ‘normal’ and period speakers will be driven effortlessly by a 20000, but tough lower impedance loads should be assessed case-by-case.

Sansui AU-20000
I love the crisp details on the VU meters, the chunky solid aluminium knobs and the silver and black toggles. Real vintage radio stuff!
Sansui AU-20000

I would normally run through some comparisons with old and new gear and I will probably add these details later, but I’ve had a long day and this is all my energy will allow for today. In a nutshell though, if you are in the market for a classic stereo integrated amplifier, the Sansui AU-20000 should be near the top of your list.

Sansui AU-20000
What a beautiful amplifier.

As always, thanks for visiting and I hope you enjoyed the article on the venerable Sansui AU-20000. You are welcome to use the donate button in the footer to shout me a coffee! It’s not lost on me how unique content like this is.

If you own an AU-20000 you’d like me to look at, or any other lovely Sansui amplifier for that matter, I’d be happy to assist. Get in touch via my contact page and let me know in the comments if you enjoyed this one and would like to see more like this or other categories of classic hi-fi equipment.

Stay tuned for more, hi-fi friends!

Sansui AU-20000 Integrated Amplifier

$3,000 - $8,000 AUD
9.4

Build-quality

9.0/10

Features

10.0/10

Sound-quality

9.0/10

Serviceability

10.0/10

Bang-per-buck

9.0/10

Pros

  • Superb modular build and performance
  • Fantastic phono preamp
  • Beautiful VU meters and many useful features
  • Serviceable and repairable all-discrete design
  • No crappy Bluetooth or built-in DAC!

Cons

  • Amplifier modules prone to issues
  • Full disassembly and overhaul needed at this age
  • Limited number on inputs

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21 thoughts on “Fabled Sansui AU-20000 Amplifier Resurrection”

  1. Fascinating in every way, the work you do, priceless info and advice you provide in your write ups as well as photos included etc, thanks so much for sharing.

  2. Hello Mike
    Thank you for your time with this article and your other articles. They provide a wonderful insight into how great hifi was back in the day as well as how much better and accessible hifi would be today but for the snake oil that elevated mediocre British and American kit (and continues to do so). Unless one looks at the likes of Accuphase these days, there is very little that comes close to the great Japanese equipment of the 1970s to mid-80s like those beautiful Sansui amplifiers that you have featured..
    As the owner of a horrible, poorly built and expensive Electrocompaniet amplifier, I can only say that your articles provide a welcome relief from what is so often passed off today as state of the art. It is astonishing that a Linn Sondek (which for the first ten years did not have a regulated power supply) could have been “musical”.
    I look forward to your next article (especially, when you have time, an article on the restoration of your Luxman PD-350).
    All the best.
    Marius

    1. Thanks so much for your thoughts Marius, we obviously share a very similar perspective. Many more articles coming including some on my PD-350 and L-07DII, proper turntables as you allude to, a world away from new gear that most people can afford these days!

  3. Thanks again Mike for your time, I hope your visitor numbers pay off somehow!

    I’d be interested in seeing a page or section devoted to The Best of the Best. You must have seen a lot of them or know of them.

    Im thinking DACs, direct drive turntables, toner arms and cartridges [which I know nothing about], integrated amplifiers, power amps and preamps. Where do you stop? I guess it might create a storm of controversy though.

    A page like this would help a lot of us from going sideways on purchases.

    The best of the best deserve to be named, assuming there aren’t thousands of them.

    Steve

    1. Thanks Steve, with no advertising and the entire site/resource being free, a million could visit in a day and I’d not see anything from it financially, only more work I can’t take on! I need to evolve things a little, maybe create a subscription, paywall or similar, because I never see so much as a coffee from these articles, which is crazy. The new Hall of Fame is the resource you are asking about BTW and I’m adding to it as time allows. It will grow, but only a little time spent on it so far.

          1. Hey Liquid Mikey
            Do what you must but do a risk assessment to clarify business interests vs your highly valued expertise experience and energy.
            The way forward may be more obvious after this or not!
            You know where l am coming from methinks.

              1. Hey Liquid Mikey
                It seems obvious that people are stealing your ‘honesty and genuine integrity’ to further their own interests but you were and are the first mover of most of this. So you’re the man!
                But arseholes abound in this dog eat dog world (loved that song).
                Paywall of differing levels seems most sensible to me. Like Free stuff, Special stuff and Secret stuff. Not forgetting your abilities to advise etc…
                Sorry but it seems like you need to take a step back and survey the followers and see if they are onboard with your thinking.
                Yeah look l am not in a profit making business anymore so l see things from a team viewpoint. Does this help?

                1. Hey Frank, thanks for this, much appreciated. Generally things are good but the expectation of everything being free and unskilled competitors copying/stealing are the biggest issues. Surveying readers is a great idea and one I’ve been thinking about. It’s a fine line figuring out how much to give away but everything here remains free for now. I have a donate button for people to say thanks, but that never gets used which I’ve always found interesting..! Again, really appreciate your thoughts.

              2. Hey again liquid Mikey
                Happy to chat at any stage but you are probably more clear and clever on your situation than what I will ever be!

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